A polymerization process for producing a copolymer of tetrafluoroethylene
and (perfluorobutyl)ethylene, prepared by an aqueous dispersion
polymerization technique, and the resin produced thereby, are provided.
This copolymer contains a relatively small amount, between about 0.02
weight percent and about 0.6 weight percent, of comonomer polymerization
units. The copolymer is believed to be comprised of a core-shell
structure wherein the polymerized comonomer units reside primarily within
the core. The primary particle size of the copolymer ranges from 0.175
microns to and including 0.203 microns and the standard specific gravity
is less than 2.143. This copolymer possesses a unique combination of very
small particle size coupled with high molecular weight, a combination not
heretofore achieved in tetra-fluoroethylene polymers of the dispersion or
fine powder type. The process of this invention is characterized by
permanganate initiation and the entire reaction is carried out in the
absence of zinc chloride or other ionic strength enhancer. The addition
of initiator must be stopped well before completion of the reaction,
preferably at or before the mid-point of the complete reaction.