A thermal barrier coating, or TBC, and method for forming the TBC. The TBC
is formed of a thermal-insulating material that contains
yttria-stabilized zirconia (YSZ) alloyed with at least a third oxide. The
TBC is formed to also contain elemental carbon, and may potentially
contain carbides and/or a carbon-containing gas that forms from the
thermal decomposition of carbon. The TBC is characterized by lower
density and thermal conductivity, high temperature stability and improved
mechanical properties. To exhibit the desired effect, the third oxide is
more particularly one that increases the lattice strain energy of the TBC
microstructure as a result of having an ion size that is sufficiently
different than a zirconium ion.