The present invention provides various processes for selectively removing
undesirably sized catalyst particles from a reaction system. In one
embodiment, a plurality of catalyst particles, having a first median
particle diameter, is withdrawn from the reaction system and is directed
to a separation unit such as a counter flow cyclone separator. In the
separation unit, the particles are separated into a small catalyst stream
and a large catalyst stream, the small catalyst stream having a second
median particle diameter less than the first median particle diameter,
and the large catalyst stream having a third median particle diameter
greater than the first median particle diameter. At least a portion of
the small or large catalyst stream is then directed back to the reaction
system in order to maintain a desirable particle size distribution
therein.