Microlens arrays (105) having high focusing efficiencies are provided. The
high focusing efficiencies are achieved by accurately producing the
individual microlenses making up the array at high fill factors. Arrays
of positive microlenses are produced by forming a master having a concave
surface-relief pattern (101) in a positive photoresist (21) using direct
laser writing. Through this approach, the problems associated with the
convolution of a finite laser beam with a desired profile for a microlens
are overcome. The microlens arrays of the invention have focusing
efficiencies of at least 75%.