The present invention discloses methods for artificially splitting nuts in
a manner that ensures that the nuts split in the same manner as naturally
split nuts. The methods include placing a batch of closed-shell nuts into
a water filled vessel, sealing it, and reducing the pressure inside the
vessel by removing air. This also causes air to be removed from inside
the nuts. The air pressure in the vessel is then normalized, causing the
air removed from the nuts to be replaced with water from the vessel. The
nuts are then promptly transferred from the vessel and exposed to forces
that cause the water inside the nuts to rapidly expand, creating internal
pressure that forces the shells to split open along the longitudinal
suture of the nut. The internal pressure can be created by the
application of microwave radiation on the nut, thereby turning the water
within the nut into water vapor, or by subjecting the nuts to a rapid
decrease in temperature, thereby causing the water within the nuts to
freeze and creating the internal pressure required to split open the
shell of the nut. An alternative embodiment provides methods for
completely splitting partially-split nut shells.