The present invention is directed to a process for producing a
polypropylene foam by mixing a high melt strength polypropylene and a
blowing agent to form a melt mixture, reducing the temperature of the
melt mixture at the exit of the apparatus to an exit temperature that is
no more than 30.degree. C. above the melt temperature of the neat
polypropylene while maintaining the melt mixture at a pressure sufficient
to prevent foaming; passing the mixture through said exit shaping orifice
and exposing the mixture to atmospheric pressure, whereby the blowing
agent expands causing cell formation resulting in foam formation, and
orienting said foam. The foam is useful as tape backings, thermal and
acoustical insulation and as a diffuse reflector for use in optical
applications such as computer displays.