A method is described which uses a CMP slurry with an abrasive of
spherical particles to lift-off photoresist used in the patterning of the
sensor for a magnetic transducer. The spherical particles, preferably
less than 0.015 microns, are preferably silica, alumina, titania or
zirconia with colloidal silica being preferred. An alternative method of
fabricating a CPP sensor structure according to the invention deposits a
dielectric or CMP resistant metal over the hard bias structure. The
CMP-resistant metal is preferably selected from the group consisting of
rhodium, chromium, vanadium and platinum. A CMP resistant mask deposited
over the dielectric or CMP-resistant metal can include an optional
adhesion layer such as tantalum followed by a DLC layer. The CMP-assisted
lift-off of the photoresist and the excess materials is executed at this
point. The photoresist used to protect the selected area of the sensor
structure is lifted-off using the slurry.