An ammonia synthesis process and apparatus are provided which are energy
efficient and minimize greenhouse-gas-emission during the processing of
natural gas and air. In the process a stream of natural gas is divided
into two streams, one of which is mixed with air and ignited to provide
heat for the thermal decomposition of natural gas into hydrogen and
carbon and also to provide deoxygenated nitrogen for an ammonia synthesis
process. The process essentially prepares hydrogen and nitrogen on a low
average temperature side of a chemical reactor and then feeds both gases
to the high average temperature side of the chemical reactor where they
react to form ammonia. The formation of ammonia is exothermic, whereas
the thermal decomposition of methane is endothermic and the combustion of
methane to remove oxygen is also exothermic; the sum of the heats
absorbed and released in these reactions is positive. Catalysts, high
temperatures and pressure are used to promote the rapid formation of
ammonia, as is standard practice in the chemical industry. Catalysts, and
high temperatures are used to promote the thermal decomposition of
natural gas and combustion of oxygen that provides hydrogen and nitrogen
for ammonia synthesis.