A method for forming a dual damascene opening to protect a low-K
dielectric insulating layer including providing a semiconductor process
wafer comprising a via opening extending though a thickness portion of at
least one dielectric insulating layer; depositing a first dielectric
layer stack layer comprising at least one dielectric insulating layer
over the at least one dielectric insulating to seal the via opening;
blanket depositing a second dielectric layer stack comprising at least
one dielectric layer to form a hardmask over and contacting the first
dielectric layer stack; photolithographically patterning and etching
through a thickness of the hardmask and the first dielectric layer stack
to form a trench opening etching pattern overlying and encompassing the
via opening while leaving the via opening sealed; and, etching through a
thickness portion of the at least one dielectric insulating layer to form
a dual damascene opening.