A process and apparatus for air forming an article having a plurality of
superimposed reinforced fibrous layers. The layers are formed in
substantially discrete forming chambers by depositing fibrous materials
on a forming surface which moves along a forming path through the
chambers. A first layer is air-formed on the forming surface as the
surface moves through the first forming chamber and a second layer is
air-formed over the first layer as the surface moves through the second
forming chamber. A reinforcing web is embedded in the article during the
air-forming process.