A system and method of surge limit control for turbo compressors including
a turbo compressor having an inlet and an outlet, an anti-surge valve, a
variable speed drive to operate the compressor, a rotational speed
transmitter, an inlet temperature transmitter, an inlet pressure
transmitter, an outlet pressure transmitter and/or guide vanes, and a
controller, the controller including a PID control module wherein the
computer uses information from the transmitters to continuously calculate
a pressure ratio of the compressor at the compressor's current
operational speed and compare it to the compressor's calculated pressure
ratio at surge limit conditions. A computer generates a control signal
for determining when to open the anti-surge valve if the pressure ratio
of the compressor at the compressor's current operational speed guide
vanes are within a user defined safety margin to the calculated pressure
ratio at surge limit conditions.