High protein expanded products are produced by extrusion with unique
blends of ingredients, such as wheat protein isolates, modified wheat
starch, salts, gums and moisture. The mixture is extruded in a twin-screw
extruder with the temperatures in the range of 50 to 140.degree. C.,
screw speeds of 250 to 450 rpm and with a back pressure of 350 to 1200
psi for different recipes. A range of expanded wheat crisps and other
expanded products with wheat protein contents ranging from 30 to 90% are
obtained from this process. The expanded products have good cell
structure with varying cell sizes when viewed under a microscope. This
process can be used to develop a varied range of products such as, wheat
crisps, wheat curls, wheat loops etc. The products may be used in
nutritional or health bars and other comestible having a high protein and
low carbohydrate content.