A packaging process line that compacts rolled products as they are
packaged is disclosed. A firmness measuring device is used to measure the
firmness of the rolls as the rolls, for instance, enter the process line.
The roll firmness device is placed in communication with a controller,
such as a microprocessor. The microprocessor is configured to receive
information from the roll firmness device and control one or more
elements within the process line that apply a compressive force to the
rolls. In particular, the controller is configured to adjust any
packaging equipment that applies a compressive force to the rolls so that
a substantially uniform amount of force is applied to the rolls
throughout the system. In this manner, the system is capable of
automatically making adjustments based upon any variation in the product.
Misfeeds, miscounts and the like are minimized for improving process
efficiency and minimizing process downtime. Fully automatic grade changes
can also be achieved with this information and control.