The present invention provides a polymer coating method. In the method, in
a vacuum chamber, a low temperature monomer evaporation chamber is used
to heat a liquid monomer and a cooled substrate at a temperature lower
than the liquid monomer reservoir or vapor. The liquid monomer is allowed
to condense on the cooled substrate surface where it is polymerized by a
radiation source. The process depends on the vapor pressure difference
between liquid in the monomer source and liquid condensed on the surface
of the cooled substrate. The film thickness is dependent on the
temperature difference between the monomer reservoir and the substrate,
and the time that is required to move the coated substrate from the
evaporation chamber to the cure station. The method is suitable for
forming very thin, uniform, pinhole-free, polymer coatings from a variety
of monomers, having at least two olefinic groups per molecule, on a
variety of substrates.