Chemical vapor deposition systems include elements to preheat reactant
gases prior to reacting the gases to form layers of a material on a
substrate, which provides devices and systems with deposited layers
substantially free of residual compounds from the reaction process.
Heating reactant gases prior to introduction to a reaction chamber may be
used to improve physical characteristics of the resulting deposited
layer, to improve the physical characteristics of the underlying
substrate and/or to improve the thermal budget available for subsequent
processing. One example includes the formation of a titanium nitride
layer substantially free of ammonium chloride using reactant gases
containing a titanium tetrachloride precursor and a ammonia precursor.