According to this invention, there is provided a molding method and
apparatus which increase the gas permeation speed in obtaining a foamed
resin molded product by letting a gas permeate a molten resin material.
To achieve this object, a chip- or pellet-like resin material is
evacuated and subjected to dehumidifying/drying processing, and
replacement processing in an inert gas in a pre-processing unit, the
resin material is then held in an inert gas of a predetermined
temperature and pressure in an inert gas permeation unit for a
predetermined period of time, the temperature and pressure are decreased,
the material is fed to a material hopper whose temperature and pressure
are controlled, the material is fed to a plasticizing unit to which a gas
of a predetermined temperature and pressure is fed, the resin material is
melted in the plasticizing unit, the resin material is injected/charged
into a mold which is evacuated in advance to a pressure not more than
atmospheric pressure, the pressure is restored to atmospheric pressure
after the resin material is cooled for a predetermined period of time,
and a foamed product is extracted by opening the mold.