The present application pertains to unconventional sputter target/backing
plate assemblies (10) for high power operation and to the low temperature
method of making them. The sputter target/backing plate assemblies (10)
comprise targets (12) and backing plates (16) having dissimilar thermal
coefficients of expansion. Although the consolidated targets (12) and
backing plates (16) have dissimilar thermal coefficients of expansion,
they are able to be bonded together and used at high sputtering
temperatures without bowing or bending and are able to utilize backing
plates (16) normally associated with a specified target metal. In the
method of making, a plurality of male projections (16) are formed in one
member of the assembly (10) with a plurality of corresponding female
grooves (32) formed in the other surface. The assembly (10) is bonded by
conventional techniques around an annular zone that surrounds the male
(26) and female portions (32). The assembly (10) is then pressure
consolidated at low temperature so that the projections are force fit
into the female recesses.