Method for removing and/or redistributing material in the trenches and/or
vias of integrated circuit interconnect structures by a gas cluster ion
beam (GCIB) is described to improve the fabrication process and quality
of metal interconnects in an integrated circuit. The process entails
opening up an undesired `necked in` region at the entrance to the
structure, re-depositing the barrier metal from thicker areas such as the
neck or bottom of the structure to the side walls and/or removing some of
the excess and undesired material on the bottom of the structure by
sputtering. The GCIB process may be applied after the barrier metal
deposition and before the copper seed layer/copper electroplating or the
process may be applied after the formation of the copper seed layer and
before electroplating. The method may extend the usability of the known
interconnect deposition technologies to next generation integrated
circuits and beyond.