A heat exchange reactor including a housing, a plurality of tubes mounted
in the housing and configured to carry a first fluid, and a baffle having
a plurality of holes receiving the tubes. The baffle is configured to
guide a second fluid provided within the housing to flow in a direction
generally perpendicular to the tubes. The reactor includes various
configurations for minimizing adverse effects of thermal expansion of the
baffle and the tubes. The reactor is configured to minimize mechanical
interference between the baffle and the tubes in both an operational
state and a non-operational state, for example, by shaping the holes in
the baffle to take into account thermal expansion. The reactor also
includes a thermal insulator along a length of the tubes at a large
temperature gradient zone within the reactor. The reactor further
includes a heat transfer fin in contact with only one of the tubes.