A method of inserting z-axis reinforcing fibers into a multi-layer
composite laminate. Layers of material made up of z-axis fiber and y-axis
fibers are automatically transported into a z-fiber deposition machine
having a housing with upper and lower surfaces. Z-axis apertures are
formed in the respective upper and lower surfaces. An elongated solid rod
having a tapered front tip is aligned in close proximity to the aperture
in the bottom surface. The rod is first rotated by a motor and then
actuated upwardly completely through the thickness of the layer of x-y
material by an actuator. A first hollow tube having a z-axis is axially
aligned with the aperture in the top surface and a fiber bundle is
threaded downwardly through a first hollow tube to a position adjacent
its bottom end. The z-fiber deposition machine has structure to feed a
predetermined length of the fiber bundle downwardly through the first
hollow tube so that it follows the pathway in the x-y material formed by
the rod which is now withdrawn downwardly through the aperture in the
bottom wall. The z-axis fiber is thus deposited into the x-y material.
The top end of the z-axis fiber is then severed and the x-y material is
then advanced a predetermined distance to complete the cycle and is,
thus, set to be repeated.