A water transport plate is provided with optimized physical
characteristics to greatly improve fuel cell operation. In a preferred
method of manufacturing, graphite powder, reinforcing fibers, cellulosic
fibers, and a thermosetting resin are mixed with a liquid to form a
slurry and showered onto a screen to form a planar sheet which is dried
to form paper. The paper is cut into the desired size and is laid-up. The
lay-up is laminated with pressure and heat, carbonized, and graphitized
to form a water transport plate for later machining as desired. The
finished water transport plate exhibits optimal physical characteristics
for bubble pressure, water permeability, median pore size, porosity,
thru-plane resistivity and compressive yield strength.