A method and system for defect evaluation using IDDQ voltage linearity
provides improved IDDQ testing for determining whether manufacturing
defects in a VLSI device are likely to cause functional faults. IDDQ data
is collected at multiple power plane voltages (VDDs) for a test vector at
which a fault is activated. The IDDQ vs. VDD is then examined and a range
of VDDs over which the characteristic IDDQs are non-linear with respect
to VDD is determined. Peaks in the first derivative of the IDDQ vs. VDD
curve indicate a particular VDD at which the onset of non-linearity in
the IDDQ occurs. The VDD point below which the curve is non-linear
indicates the relative resistance of a fault with respect to the driving
point resistance of the node at which the fault is located. The relative
resistance is directly determinative of additional circuit delay cause by
the fault and/or whether the fault will cause a logic level transmission
failure. Therefore, the range of VDDs for which the IDDQ curve is linear
provides a pass/fail indication that can be used to reject devices in
manufacturing test.