Active optical alignment of plastic chip-scale-package (450) laser and
photo detecting diode devices (420) is provided by use of an active probe
(120) to make alignment structures (300), such as precising holes, that
are used to align the optical device (420) into a transmit/receive
module. An optical connector (140), such as an optical fiber, transmits
light to, or receives light from, the optical device (420). Using an
electrical contact (115, 120), laser diode devices are lighted or photo
detecting diode devices are electrically interfaced. The optical
connector (140) steps to, locates and contacts each optical device on a
fabricated frame of multiple devices. The optical connector (140) is
manipulated to an optimal coupling position where the best signal, either
optical or electrical, is obtained. An optimal position for making the
precising holes, e.g., using a machining laser, is determined as an
offset from the optimal position of the optical connector.