A coil carrier (1) comprising of an U shaped plastic profile has material
thickness which fulfills dielectric strength requirements between the
primary (2)and secondary winding. The outside applied primary ribbon
turns (2) are bridging the gap of the U coil carrier. The inside fixed
wound ferrite rod (3) is located close to the bottom of the U profile.
The internal volumes at the closed side of the coil carrier (5) are
already filled with glue. The remaining volume inside the ignition
transformer can later easily been filled with encapsulating material
through shown remaining penetration interstices between the primary turns
(4) and two openings at the beginning and the end of the long rod
ignition transformer (T) when finally being potted together with the
ignition circuitry (C) in the housing (H) in one common process step.