This invention provides packages and containers produced by a solid state
method for the manufacture of foamed polymeric material. The packages are
suitable for pre-cooking or sterilization, insulated transport, cooking
vessel, reheating, and storage of food. The gas impregnated thermoforming
(GIT) process includes interleaving an article of raw polymeric material
with a gas channeling means; exposing the article to a non-reacting gas
at elevated pressure to achieve a desired concentration of gas within the
polymer, thereby forming a partially gas-saturated article, separating it
from the gas channeling means, then decompressing, foaming and forming it
at a temperature below the material's melt temperature; and finally
trimming it to produce a finished foamed polymeric material and
recycleable scrap solid state process foamed polymer.