Tubular silicon members advantageously formed by extrusion from a silicon
melt or by fixing together silicon staves in a barrel shape. A
silicon-based wafer support tower is particularly useful for batch-mode
thermal chemical vapor deposition and other high-temperature processes,
especially reflow of silicate glass at above 1200.degree. C. The surfaces
of the silicon tower are bead blasted to introduce sub-surface damage,
which produces pits and cracks in the surface, which anchor subsequently
deposited layer of, for example, silicon nitride, thereby inhibiting
peeling of the nitride film. Wafer support portions of the tower are
preferably composed of virgin polysilicon. The invention can be applied
to other silicon parts in a deposition or other substrate processing
reactor, such as tubular sleeves and reactor walls. The tower parts are
preferably pre-coated with silicon nitride or polysilicon prior to
chemical vapor deposition of these materials, or with silicon nitride
prior to reflow of silica.