An upflow reactor for the production of bisphenol A from acetone and
phenol includes a vessel, a catalyst bed disposed within the vessel, and
a reactant distribution/product collection system disposed within the
vessel. The reactant distribution/product collection system includes a
perforated distributor disposed at a lower end of the reactor. The
reactant distribution/product collection system further includes a
perforated collector disposed at an upper end of the reactor. A method
for producing bisphenol A from acetone and phenol Includes Introducing
the reacting mixture containing acetone and phenol to the distributor,
directing it upward through the catalyst bed, and recovering the reacted
acetone and phenol as bisphenol A together with other isomers and non
reacted species. A method for avoiding catalyst bead carryover from the
bed in an upflow reactor Includes receiving a product of the upflow
reactor into the collector disposed at an upper end of the reactor
through a screen with proper slit size.