A method of forming a thin film on a substrate/workpiece by sputtering,
comprising steps of: (a) providing an apparatus comprising a vacuum
chamber including at least one sputtering source and a gas supply means
for injecting a gas containing at least one reactive component into said
chamber, the gas supply means comprising a plurality of differently-sized
outlet orifices adapted for providing substantially the same flow rate of
gas from each orifice; (b) providing a substrate/workpiece having at
least one surface for formation of a thin film thereon; (c) generating a
sputtered particle flux from the at least one sputtering source; (d)
injecting the gas containing the at least one reactive component into the
chamber via the gas supply means, such that the same gas flow rate is
provided at each orifice; and (e) forming a reactively sputtered thin
film on the at least one surface of the substrate/workpiece, the
reactively sputtered thin film having a substantially uniform content of
the at least one reactive component.