The present invention provides a servo driven spot welder where an
electric servo actuator moves at least one of two electrodes to and away
from the workpiece. The servo driven spot welder includes a controller
that allows accurate control of the position of one of the electrodes
such that fine adjustments may be made during the welding event. A power
source is provided in communication with the actuator, the controller and
the electrodes whereby the controller controls the delivery of power to
the actuator for movement and to the electrodes for welding. A sensing
device is provided between the servo drive and the electrode for sensing
the load on the electrode during the welding event. The sensing device
senses when a weld nugget forms on the workpiece and expands to cause an
increase in the load and then becomes plastic to cause a decrease in the
load. The controller operates to receive a signal from the sensing device
that is indicative of the load change at the electrodes and to stop
providing weld power to the electrodes when the weld nugget becomes
plastic.