In a preferred embodiment, a Sine Amplitude Converter ("SAC") method and
apparatus for VTMs converts a DC input voltage to a DC output voltage
using a fixed transformation ratio at a frequency locked to a resonance.
The SAC uses a resonant circuit including a transformer and complementary
primary switches operating with balanced switching and a high power
conversion duty cycle (e.g., above 94%) to perform high frequency, low
noise, single stage power processing. The resonant circuit may have a low
Q while enhancing conversion efficiency. Common-mode noise may be
effectively reduced using symmetrical resonant power trains.In a
preferred embodiment, a low profile (<0.16 inch high), low
permeability "dog's bones" core structure, integrated with multi-layer
PCB windings to complete SAC transformers, gives rise to a VTM
manufacturing platform with greater than 400 Watts/cubic-inch power
density and 95% efficiency, converting 100 150 Watts at the point of
load. Capable of low manufacturing costs, this enabling technology
supports flexible, molded packages for VTMs, which are characteristic of
large IC's or "System In a Package" ("SIP") devices, as distinct from the
standard "bricks" characteristic of the DC-DC converters, the workhorses
of vintage Distributed Power Architecture ("DPA").