There is disclosed a process and apparatus for induction hardening of the
flank, root and tip surfaces of the teeth of a gear so as to provide
surface-hardened layer along said surfaces. An electrically energizable
inductor head carries out traversing movement along the space between a
pair of adjacent gear teeth, the inductor head having an external profile
substantially matching the profile of the space between the gear teeth and
having the height of the inductor head less than the depth of the space
between the root and tip surfaces of each pair of gear teeth. Guides
maintain predetermined clearances between the inductor head and the tooth
surfaces which define the tooth space, during traversing movement of the
inductor head [the clearance being a minimum between the inductor head and
the root surface and varying in predetermined manner along the flank
surfaces] in such a way as to achieve heating along the flanks and root
surfaces to a substantially uniform predetermined temperature suitable for
induction hardening. The entire gear is immersed in a tank of coolant and
jets of coolant are directed to the surfaces of the unheated flanks, the
tips, the heated flanks and the root of the pair of gear teeth so as to
achieve relatively rapid cooling of said surfaces. As a result, a
substantially uniform thickness surface-hardened layer from tip to tip
along the flanks and root surfaces of the pair of gear teeth is achieved
so that each tooth is able to withstand more reliably the tensile stresses
which are applied to gear teeth, when intermeshing gear teeth apply
fatigue bending loads to each other.