A method is provided for molding from glass certain complex optical
components, such as lenses, microlens, arrays of microlenses, and
gratings or surface-relief diffusers having fine or hyperfine
microstructures suitable for optical or electro-optical applications.
Thereby, mold masters or patterns, which define the profile of the
optical components, made on metal alloys, particularly titanium or nickel
alloys, or refractory compositions, with or without a non-reactive
coating are used. Given that molding optical components from oxide
glasses has numerous drawbacks, it has been discovered in accordance with
the invention that non-oxide glasses substantially eliminates these
drawbacks. The non-oxide glasses, such as chalcogenide, chalcohalide, and
halide glasses, may be used in the mold either in bulk, planar, or power
forms. In the mold, the glass is heated to about 10 110.degree. C.,
preferably about 50.degree. C., above its transition temperature (Tg), at
which temperature the glass has a viscosity that permits it to flow and
conform exactly to the pattern of the mold.