A filter for molten metal is an open-pored porous material comprising
particles of refractory material embedded in and bonded together by a
carbon matrix bonding material. The filter can be made by forming a
porous article from refractory particles, e.g. refractory oxide, carbide
or graphite, and a carbon-rich binder, e.g. tar, pitch or an organic
(preferably aromatic) polymer that degrades to form carbon on pyrolysis,
and then firing the porous article to generate the carbon matrix in which
the refractory particles are embedded. The porous article is preferably
made by coating a reticulated polyurethane foam with binder and
refractory particles, and firing at preferably no higher than 800.degree.
C.