A patterned carbon nanotube process adopted for an electronic device is
described. A negative photoresist layer is coated on a cathode substrate.
A mask layer is formed with a carved cavity therein during a development
process. A carbon nanotube spray is sprayed thereon to fill the carved
cavity with a plurality of carbon nanotubes. The cathode substrate is
sintered at a high temperature or in a vacuum to remove the mask layer
and part of the carbon nanotubes adhered to the mask layer
simultaneously, and to connect the rest of the carbon nanotubes firmly to
the cathode conductive layer as an electron emitter layer with high
resolution for increasing current density and uniformity of illumination
of the electronic device.