A voice coil and actuator yoke assembly is fabricated by deforming the
coil to exactly fit the inner perimeter and thickness of the yoke. The
comb is placed in a tool that registers the comb with the yoke against
the same flat surfaces that will squash the coil. The tooling is closed
and placed in an appropriate loading device and the coils are squashed to
the precise thickness of the yoke. This eliminates the in-plane
tolerances of the current process for bonding a coil into the yoke. The
coil perimeter expands as the coil is squashed to form an intimate press
fit with the yoke. A low viscosity, high T.sub.g adhesive is then applied
to the coil. The low viscosity of the adhesive allows capillary action to
fill the voids between the wires and bond the coil to the yoke.