A thermal barrier coating for a gas turbine component includes a bond
coating layer, at least a first segmented columnar ceramic layer on the
bond coating layer, and a particulate structure-stabilizing material
disposed within a plurality of segmentation gaps within the columnar
ceramic layer(s). The thermal barrier coating may further comprise, a
second segmented columnar ceramic layer of yttria stabilized hafnia on
the first segmented columnar ceramic layer, and an outer, continuous,
non-segmented sealant layer covering the yttria stabilized hafnia layer
to prevent ingress of extraneous materials into the segmentation gaps.
Methods for depositing a thermal barrier coating on a substrate are also
disclosed.