A fuel cell system having a fuel cell stack (9) employing a phosphoric
acid or other electrolyte, includes a non-reactive zone (11) in each of a
group of fuel cells between corresponding coolant plates (55), the
coolant entering the coolant plates in an area adjacent to the
non-reactive zones (29 31). Each fuel cell has three-pass fuel flow
fields, the first pass substantially adjacent to a third zone (13),
remote from the first zone, the second pass substantially adjacent to a
second zone contiguous with the first zone, the coolant flowing (33, 34)
from a coolant inlet (29) through the first zone, to the far side of the
second zone, and (37 41) from the near side of the second zone to the
third zone and thence (45 50) to a coolant exit manifold (30), which
assures temperatures above 150.degree. C. (300.degree. F.), to mitigate
CO poisoning of the anode within the reactive zones, and assuring
temperatures below 140.degree. C. (280.degree. F.) to promote sufficient
condensation of evaporated electrolyte in the non-reactive zones, so as
to provide a long system life.