The present invention relates to methods for the preparation of
clay/polymer nanocomposites. The methods include combining an
organophilic clay and a polymer to form a nanocomposite, wherein the
organophilic clay and the polymer each have a peak recrystallization
temperature, and wherein the organophilic clay peak recrystallization
temperature sufficiently matches the polymer peak recrystallization
temperature such that the nanocomposite formed has less permeability to a
gas than the polymer. Such nanocomposites exhibit 2, 5, 10, or even 100
fold or greater reductions in permeability to, e.g., oxygen, carbon
dioxide, or both compared to the polymer. The invention also provides a
method of preparing a nanocomposite that includes combining an amorphous
organophilic clay and an amorphous polymer, each having a glass
transition temperature, wherein the organophilic clay glass transition
temperature sufficiently matches the polymer glass transition temperature
such that the nanocomposite formed has less permeability to a gas than
the polymer.