The present invention discloses porous fuel cell electrode structures,
assemblies, and systems having one or more conformal metallic layers
selectively deposited on one or more pore surfaces, as well as to various
methods relating thereto. In one embodiment, the present invention is
directed to an electrode structure adapted for use with a fuel cell
system (e.g., a hydrogen or a direct hydrocarbon fuel cell system),
wherein the electrode structure comprises a substrate or support
structure having one or more discrete porous bulk matrix regions disposed
across a top surface of the substrate. In this embodiment, each of the
one or more discrete porous bulk matrix regions is defined by a plurality
of acicular pores that extend through the substrate or support structure.
The plurality of acicular pores define inner pore surfaces, and the inner
pore surfaces have a conformal electrically conductive layer thereon, as
well as a plurality of catalyst particles.