One embodiment of the present invention is an improved sheet glass forming
apparatus. In another embodiment, a precise thermal control system
redistributes the flow of molten glass at the weirs to counteract the
degradation of the sheet forming apparatus which inevitably occurs during
manufacturing. In yet another embodiment, the invention introduces a
counteracting force to the stresses on the trough in a manner such that
the thermal creep which inevitably occurs has a minimum impact on the
glass flow characteristics of the forming trough. Another embodiment
creates a variable external cross-section which provides hydraulic
stresses that are in opposition to the surface tension and body force
stresses and thus, reduces the influence of surface tension and body
forces. In an alternative embodiment, the glass is preferentially cooled
across its width to create forming stresses during solidification, which
ensures that the glass sheet drawn is inherently flat. In an additional
embodiment, the internal pressure is adjusted in each of the major
components of the forming apparatus such that the pressure difference
across any leakage path to the forming zone is essentially zero.
Therefore, air leakage in the apparatus is minimized even though the
cracks and openings exist during initial operation and develop during
manufacturing.