A multilayer fibrous nonwoven mat containing at least one transition zone
comprised of a mixture of the slurries used to form the layers on each
side of the transition zone, the transition zone having a thickness of at
least 1 percent of the thickness of the mat. At least one of the layers
contains glass fibers. The multilayer mats are particularly useful as
facers on gypsum wall board, insulating foam, a wood material and a broad
range of other materials. The multilayer mats are made by a method that
involves using a lamella in the forming box on a wet laid mat machine,
between slurries, the lamella ending a significant distance prior to a
moving forming wire. The transition zone or zones provide superior
interlaminar shear strength and other properties compared to multilayer
fibrous mats produced on wet laid machines having two or more separate
forming boxes.