A method for protecting an organic polymer underlayer during a plasma
assisted process of depositing a subsequent film on the organic polymer
underlayer is disclosed. The method provides the deposition of a
protective continuous layer using organic polymer damage-free technique
in order to not damage the organic polymer underlayer and to protect the
organic polymer underlayer during the plasma assisted process of
depositing a subsequent film. The organic polymer damage-free technique
is a non-plasma process, using only thermal energy and chemical reactions
to deposit the continuous layer. The organic polymer damage-free
technique can also be a plasma assisted process using a reduced plasma
power low enough in order to not damage the organic polymer underlayer.
This method is applicable to many organic polymer underlayers such as
organic polymer is aromatic hydrocarbon, polytetrafluoroehtylene (PTFE),
parylene, benzocyclobutene-based polymers (BCB), polyimide, fluorinated
polyimide, fluorocarbon-based polymers, poly(arylene ether)-based
polymers (PAE), cyclohexanone-based polymers, and to many plasma assisted
deposition processes such as plasma enhanced CVD deposition, plasma
enhanced ALD deposition and plasma enhanced NLD deposition of silicon
dioxide, silicon nitride, nitrided diffusion barrier such as TiN, TaN,
WN, TiSiN, TaSiN, WSiN.