A process for decomposing a cumene oxidation product mixture containing
cumene hydroperoxide (CHP) and dimethylphenyl carbinol (DMPC) to produce
phenol, acetone and alpha-methyl styrene (AMS) with enhanced safety of
operation and reduced by-product formation which comprises the steps:
mixing the cumene oxidation product in a stirred or back-mixed reactor
with an acid catalyst, with 10 to 100 percent acetone relative to the
amount of acetone produced during the decomposition reaction, and with up
to 4 weight percent additional amounts of water relative to the reaction
mixture, at an average temperature between about 50.degree. C. and about
90.degree. C. for a time sufficient to lower the average CHP
concentration of the reactor to between about 0.2 and about 3.0 weight
percent, and wherein a portion of DMPC is converted to dicumyl peroxide
(DCP); then reacting the reaction mixture from step (a) at a temperature
between about 120.degree. C. and 150.degree. C. under plug-flow
conditions for a time sufficient to decompose substantially all residual
CHP and at least 90 percent of the DCP formed in step (a).