A flexible control system and method of controlling a processing
operation. The control system and method may be employed to control a
high speed manufacturing system for processing articles of manufacture
requiring processes to be performed on the articles at a pre-selected
processing rate includes a trunk for simultaneously conveying a plurality
of the articles of manufacture at the pre-selected processing rate in a
first mode of motion from the beginning of the manufacturing system to
the end of the system. At least one branch processing station is
positioned intermediate the beginning and the end of the trunk wherein
the branch processing station during its operation performs at least one
process on articles of manufacture conveyed on the branch processing
station and where the articles are conveyed in a second mode of motion.
At least one transfer device is positioned intermediate the trunk and the
branch processing station to continuously extract articles of manufacture
from the trunk and transition the movement of the extracted articles of
manufacture from the first mode of motion to the second mode of motion
for transfer to the branch processing station. The transfer device also
extracts each of the processed articles of manufacture from the branch
processing station and transitions the movement of the articles from the
second mode of motion to the first mode of motion for transfer to the
trunk.