An enhanced spatial light modulator (ESLM) array, a microelectronics
patterning system and a projection display system using such an ESLM for
heat-minimization and resolution enhancement during imaging, and the
method for fabricating such an ESLM array. The ESLM array includes, in
each individual pixel element, a small pixel mirror (reflective region)
and a much larger pixel surround. Each pixel surround includes
diffraction-grating regions and resolution-enhancement regions. During
imaging, a selected pixel mirror reflects a selected-pixel beamlet into
the capture angle of a projection lens, while the diffraction grating of
the pixel surround redirects heat-producing unused radiation away from
the projection lens. The resolution-enhancement regions of selected
pixels provide phase shifts that increase effective modulation-transfer
function in imaging. All of the non-selected pixel surrounds redirect all
radiation energy away from the projection lens. All elements of the ESLM
are fabricated by deposition, patterning, etching and other
microelectronic process technologies.