A resin transfer molding (RTM) process is disclosed for rapidly filling a
fibrous preform and/or a rigid, porous body with high viscosity resin or
pitch. The process is suitable for impregnated multiple porous bodies
stacked in a single mold. The process uses a fibrous preform or rigid
porous body which is placed into a mold matching the desired part
geometry. A resin is injected into the mold at temperature and pressure.
After cooling, the infiltrated component is removed from the mold. The
mold is constructed from two halves fitted to form at least one mold
cavity. A gate fitted with a nozzle is set into one of the mold halves,
and a valve admits resin or pitch into the gate area. Venting or vacuum
can be applied to the mold. The mold is held in a hydraulic press and an
extruder, optionally fitted with an accumulator, supplies molten resin or
pitch to the mold.