A single-pass, in-line process for creating multi-part articles by combining primary substrates in a first continuous web with discrete elements from a second continuous web which includes pre-cutting the second web to define, but not separate, discrete element portions and a waste portion, with the web remaining intact, joining the first and second webs in aligned relation in a manner which causes selected portions of the discrete element portions to adhere to selected portions of the primary substrates in the first web in a predetermined aligned registration to form multi-part articles and removing the waste portion of the second web from the combined web.