This invention is directed to a processing approach for the rapid and
efficient in-situ polymerization of specially prepared precursor mixtures
to achieve near-net-shape production of objects/articles with exact
dimensions. The process relies on the use of polymerizable compositions
comprised of a mixture of a dead polymer, a reactive plasticizer and,
optionally, an initiator, which compositions are semi-solid-like prior to
curing and induce low shrinkage upon curing as a result of their
partially polymerized nature prior to processing. The partially
polymerized nature of the precursor mixtures also allows extremely
impact-resistant objects/articles to be fabricated. Other desirable
engineering property attributes can similarly be achieved via the
judicious blending of starting ingredients in formulating the
polymerizable (curable) mixtures.