A method for making a nano-scale amorphous soft magnetic powders obtained
by thermally processing and crystallizing amorphous ribbons produced
using a rapid solidification process (RSP) and crushing the same. The
amorphous soft magnetic core having an excellent high-frequency
characteristic is obtained by performing a preliminary thermal treatment
of Fe-based amorphous metal ribbons produced by using RSP to then be
converted into nano-scale grain metal ribbons, crushing the metal ribbons
to thereby obtain nano-scale grain metal powders, classifying the
nano-scale grain metal powders to then be mixed into a distribution of
powder particles having an optimal uniform composition, mixing the mixed
powder with a binder, and then forming a core, and annealing the formed
core to then coat the core with an insulating resin.