The present invention introduces a concept of "smart" ribbons, which use
functionally tensioned optical fibers during the manufacture of fiber
optic ribbons to create fiber ribbons with controlled geometrical
configuration, optimized strain distribution and reduced attenuation. The
ribbons may have flat or bowed cross section and be straight along the
length or curved in its plane, or twisted unidirectionally, or
periodically. These shapes and residual stress-strain state are induced
and controlled by using tension functions instead of traditional
constant-value tension per fiber during the ribbon manufacture. Further,
the present invention reduces signal loss and/or attenuation in ribbon
fibers caused by an increase in the strain variation from tensile strain
to compressive strain along the length of the individual fibers when
ribbons are manufactured, stacked, stranded around a strength member or
twisted and bent during cable installation. In a first embodiment of the
present invention, either a symmetric or non-symmetric load distribution
is applied across the fibers being placed or drawn into a ribbon
structure to eliminate or control residual twist in a completed fiber
ribbon. Additionally, in the present invention, the load distribution on
the fibers of a ribbon can be varied (e.g. periodically changed) along
the length of the ribbon to provide a ribbon with the required design
characteristics for any particular application. In a second embodiment of
the invention, a fiber optic ribbon is made up of a plurality of sub-unit
ribbons arranged in substantially the same plane. Each sub-unit ribbon
includes a plurality of optical fibers coated by sub-unit matrices.